IoT Production Process
From your Idea to a certified, market-ready device
We design, build, and ship custom IoT hardware and firmware entirely in-house. As a result, every project benefits from faster communication, full engineering control, and consistent quality from concept to production.
4-6
2K
weeks to the final product
devices/month in house production
Our Process
How every project unfolds
Four phases, one team. Each step feeds directly into the next, eliminating handoffs and unnecessary delays. Whether you need a small pilot batch or large-scale production, our manufacturing process adapts to your requirements while maintaining the same engineering standards.
Every successful IoT project starts with understanding the real problem. First, our engineers analyze operational requirements, connectivity constraints, environmental conditions, certification needs, and long-term business goals. Rather than adapting an existing product, we evaluate the entire ecosystem to determine whether a standard solution, a customization, or a completely new development delivers the best result.
Key activities
- Requirement Analysis
- Feasibility Study
- Connectivity Assessment
- System Architecture
- Cost Evaluation
Once the project requirements are defined, we design the complete technical solution. Hardware, embedded firmware, cloud architecture, and mechanical design evolve together, allowing every component to integrate seamlessly from the beginning. Consequently, potential issues are identified early, reducing development time and simplifying future production.
Key activities
- Electronic Design
- PCB Development
- Embedded Firmware
- Mechanical Design
- Cloud Architecture
- Prototype Planning
Our multidisciplinary engineering team develops every layer of the IoT solution in-house. From PCB assembly and embedded software to cloud applications, mobile interfaces, and backend services, each component undergoes continuous validation to ensure reliability, scalability, and long-term performance under real operating conditions.
Key activities
- Hardware Assembly
- Firmware Development
- Cloud Software
- Mobile Applications
- Testing & Validation
- System Integration
Development does not end with production. After manufacturing, testing, and deployment, our team continues supporting every device through firmware updates, remote diagnostics, cloud maintenance, and technical assistance. As a result, customers benefit from a reliable IoT solution that evolves with operational requirements over time.
Key activities
- Manufacturing
- Quality Assurance
- Deployment
- OTA / FOTA Updates
- Technical Support
- Product Evolution
IN-HOUSE CAPABILITIES
Everything under one roof
Rapid, Flexible Custom Production for Scalable Solutions.
By managing every stage in-house, we reduce lead times and remain flexible when project requirements change. As a result, we typically deliver within 4–6 weeks from the approved design. Moreover, every device, production tool, and test bench operates under the same roof, ensuring complete traceability and quality control.
Our multidisciplinary team manages every stage of development, from electronics and firmware to production and cloud integration. Specifically, our capabilities include:
PCB Design
Custom PCB layouts and schematics designed for manufacturability, reliability, and rapid development. In addition, every design undergoes design-for-manufacturing reviews to reduce production risks and minimize re-spins.
Embedded firmware
Embedded firmware for LoRaWAN, NB-IoT, and BLE devices, optimized for low power consumption, field reliability, and OTA updates. Moreover, we tailor every firmware architecture to the specific requirements of each project.
3D Print & CNC
Rapid prototyping of enclosures, mechanical parts, and custom tooling through in-house 3D printing and CNC machining. As a result, we validate new designs faster and accelerate product development.
SMD assembly
High-density PCB assembly, from single prototypes to production batches of up to 2,000 devices per month. At the same time, automated optical inspection ensures consistent manufacturing quality throughout every production run.
Climate Testing
Environmental validation through Binder MKF 56 E4 climate chambers for thermal cycling and humidity stress testing. Consequently, every production batch is verified before leaving our facility.
Cloud Platform Integration
Device management, real-time data collection, and analytics through the GIoT Cloud Platform or seamless integration with third-party cloud environments. Likewise, our software team develops custom cloud features tailored to each deployment.
Together, these capabilities allow us to manage complete IoT product development while maintaining direct control over quality, performance, and scalability.
CERTIFICATION & COMPLIANCE
Ready for regulated markets
Because many IoT projects operate in regulated industries, certification plays a key role from the very beginning. Therefore, we support customers throughout ISO and GDPR certification.
BEFORE YOU REACH OUT
Frequently Asked Questions
Yes. Gimasi manages the complete IoT product lifecycle, including hardware, firmware, testing, certification, and production. Moreover, our in-house engineering team provides a single partner for scalable IoT development.
Yes. While Gimasi provides the GIoT Cloud Platform for complete device management, our solutions can also integrate with third-party cloud platforms and existing customer infrastructures. As a result, companies can maintain flexibility while connecting devices to their preferred digital ecosystem.
Yes. Our production capabilities are designed to support different project stages, from early prototypes and validation units to scalable production batches. Moreover, our flexible manufacturing approach allows us to adapt production volumes while maintaining quality and traceability.
Yes. Because many IoT solutions operate in regulated markets, Gimasi supports customers throughout the certification process, including CE and other required compliance procedures. Furthermore, we collaborate with trusted international certification partners to simplify market deployment.
Yes. In addition to electronic design, our engineers develop embedded firmware for connectivity technologies such as LoRaWAN, NB-IoT, LTE-M, and BLE. As a result, hardware and firmware evolve together, improving reliability, power efficiency, and long-term product performance.
Some of the companies and organizations we are partners with are:
- Swisscom
- Coop Switzerland
- Deutsche Telekom
- Hemargroup
Additionally, we reference collaborations with:
- universities and R&D institutions
- startups and SMEs
- industrial IoT players across Europe
- LoRaWAN ecosystem partners and network operators
Yes. Gimasi supports the entire IoT product lifecycle, from the first concept and hardware design to firmware development, testing, certification, and production. Moreover, by managing these activities internally in Mendrisio, we reduce integration gaps and provide a single engineering partner throughout the project.
Depending on project requirements, Gimasi can customize existing solutions or develop completely new IoT devices from scratch. Therefore, customers can adapt sensors, connectivity options, mechanical design, firmware features, and cloud integrations to match their specific application.
Delivery is only one part of the product lifecycle. In addition, Gimasi provides long-term support through firmware updates, technical assistance, cloud maintenance, and product improvements to ensure reliable operation over time.
Have an idea? Let's make it real.
Tell us about your project. We’ll respond with professionality and transparency.